In modern industrial production, the problem of vibration and noise in production workshop has always been a difficult problem that troubles enterprises. With the rapid development of industry, the vibration and noise generated by the operation of various mechanical equipment not only affect the physical and mental health of workers and work efficiency, but also cause adverse effects on the surrounding environment. However, the current process of controlling vibration noise in factories is often complex and costly.

The dilemma of traditional noise control

In the process of continuous operation, the production equipment in the factory will inevitably produce a lot of vibration and noise. To reduce this noise, companies often need to take a complex set of measures. First of all, it may be necessary to carry out a large-scale renovation of the production workshop, installing soundproofing equipment, sound-absorbing materials, etc. This requires not only a lot of money, but also a lot of time and manpower. Moreover, the effect of these traditional noise control methods is often limited, and it is difficult to fundamentally solve the problem.

For example, although the installation of sound walls can block the spread of noise to a certain extent, the construction cost is high and may affect the ventilation and lighting of the workshop. There are also some problems with the use of sound absorbing materials, such as the sound absorption effect will gradually reduce over time, and it needs to be replaced regularly, increasing the maintenance cost of the enterprise. In addition, some traditional shock absorption methods have higher requirements for equipment, requiring professional technicians to install and debug, and the operation is complex.

Common noise control methods and comparison

Sound insulation wall: effectively block the spread of noise, reduce the impact on the outside world, but the construction cost is high, occupy a large space, affect the layout of the workshop.

Sound-absorbing material: absorbs part of the noise, the cost is relatively low, but the sound-absorbing effect is limited, easy to age, and needs to be replaced regularly.

Shock absorber: can reduce equipment vibration transmission, reduce structural noise, but the installation is complex, need to be customized according to the characteristics of the equipment, the cost is high.

Muffler: can reduce the aerodynamic noise, the effect is obvious, but easy to be affected by environmental factors, need regular maintenance.

An effective means of vibration management and noise control

Traditional management methods have many drawbacks, and with the transformation of the park plant, equipment upstairs, many factories have produced floor resonance, product quality instability, noise pollution and other problems. ACF can provide an effective vibration isolation solution, and in recent years, ACF artificial cartilage materials have undergone significant performance upgrades, not only to maintain their excellent shock absorption performance, but also to further optimize the environmental adaptability and durability. This innovative material has been successfully applied to many manufacturing fields such as industrial embroidery machines, compressors and machine tools, bringing significant vibration management optimization and noise control effects to these industries, further promoting the development of manufacturing in a more efficient, quiet and sustainable direction.

The vibration cushion made of ACF artificial cartilage material has the following characteristics:

Strong vibration damping: it can effectively absorb and reduce the vibration generated by the operation of the equipment, greatly reducing the generation of noise. Whether it is high frequency vibration or low frequency vibration, ACF vibration damping pad can play an excellent vibration damping effect.

Good durability: ACF material has good durability. It can maintain stable performance during long-term use and is not easy to damage.

Resistance to high temperature and humidity: under harsh environmental conditions, such as high temperature and high humidity production workshops, ACF damping pads can still work normally and are not affected by environmental factors.

Reduce business costs: In terms of maintenance costs, ACF vibration pads have obvious advantages. Due to its strong durability and low maintenance frequency, it greatly reduces the maintenance cost of enterprises. Moreover, its installation is simple and convenient, does not require professional technicians to carry out complex installation and debugging, and also saves labor costs.

With the continuous progress of science and technology, high performance composite materials are more and more widely used in the industrial field. At present, high-performance composite materials are developing in the direction of more efficient, environmentally friendly and multi-functional. These materials have excellent properties, such as high strength, high toughness, corrosion resistance, high temperature resistance, etc., which can meet the needs of different industrial fields.

As a high-performance bionic energy absorbing material, ACF material won two national honors this year, "2023 Science and Technology China Series List leading Technology" and "2024 China Chemical Society Science and Technology Award Technology Invention Award Second Prize", which fully proves the advanced nature and reliability of its technology. In the field of vibration and noise control in production workshop, ACF materials have broad application prospects. It can not only provide enterprises with efficient and simple noise control solutions, but also promote the development of the entire industrial field to a more environmentally friendly and sustainable direction.

It is believed that in the near future, with the continuous promotion and application of ACF materials, more and more enterprises will realize its advantages and choose ACF vibration cushion to control the vibration noise problem of the production workshop. ACF materials will also play a more important role in the industrial sector, contributing to the creation of a quieter and more comfortable production environment and promoting the sustainable development of industry.