Analysis of Running Shoe Cushioning Technology: The Battle Between Material Cushioning and Structural Cushioning
- Classification:Technology Insight
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- Release time:2025-07-01 17:56
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【Summary】In recent years, material cushioning and structural cushioning have emerged as the two major mainstream technical directions, each with its own unique development path and characteristics.
Analysis of Running Shoe Cushioning Technology: The Battle Between Material Cushioning and Structural Cushioning
【Summary】In recent years, material cushioning and structural cushioning have emerged as the two major mainstream technical directions, each with its own unique development path and characteristics.
- Classification:Technology Insight
- Author:
- Source:
- Release time:2025-07-01 17:56
- Views:
In the world of running shoes, cushioning technology has always been a core competitive area, directly affecting runners' experience and performance. In recent years, material cushioning and structural cushioning have emerged as the two major mainstream technical directions, each with its own unique development path and characteristics.
Structural shock absorption:
Stable support brought by unique design
Structural cushioning achieves shock absorption through a unique midsole structure design, using harder materials. Its cushioning principle is based on the deformation of the structure to absorb impact energy. For example, the Wave structure of a well-known sports brand uses wavy hard materials to evenly distribute the impact force across the entire sole, providing excellent cushioning and enhanced stability.

The advantages of structural cushioning are significant.
Firstly, it offers strong stability, providing reliable support for runners, especially those with a larger body weight, reducing the risk of swaying and sprains during running.
Secondly, it has excellent durability. The mechanical structures (such as carbon plates, TPU trays, and wave plates) are less likely to fail due to material aging and do not experience issues like collapse or deformation over time and with use, ensuring a more consistent and stable cushioning effect.

However, structural cushioning also has obvious disadvantages. On one hand, to ensure structural strength, more materials are used, resulting in heavier running shoes. For instance, the Mizuno Wave Rider series weighs close to 400g, which is a considerable burden for runners who prioritize lightweight shoes. On the other hand, the extensive use of structural components makes the overall feel of the shoes relatively stiff and less soft and comfortable, failing to meet the comfort expectations of most runners. This is a key reason why shoes with structural cushioning are relatively niche.
Material cushioning:
Pursuing the ultimate light and bouncy experience
Material cushioning relies on the inherent elasticity of the material to achieve shock absorption and has dominated the running shoe market in recent years. Common cushioning materials include EVA, a relatively traditional material that is lightweight, soft, elastic, and cost-effective. It was widely used in the midsoles of sports shoes in the early days. However, EVA has the problem of rapid physical performance degradation. After a certain mileage of running, its cushioning performance will significantly decline.

To overcome the limitations of EVA, major brands have been constantly developing new materials. For instance, Adidas' Boost technology is based on the physical foaming of TPU particles, with a rebound rate exceeding 70% and stable performance across a wide temperature range.
Nike's ZoomX material uses supercritical fluid foaming technology to create a nano-scale closed-cell structure in PEBA (nylon elastomer), achieving an energy return rate of 85% and a density of only 0.08g/cm³, greatly enhancing cushioning performance and lightweight levels.

In addition, Li-Ning's Cloud technology and Xtep's XTEP ACE technology have also made significant achievements in the field of supercritical foaming materials, pushing the performance of material cushioning to new heights.
The development trend of material cushioning is clearly moving towards lightweight and high rebound. Lightweight makes running shoes more portable, reducing the burden on runners and making running more comfortable; high rebound provides better energy feedback for runners, helping them run faster and farther.

However, material cushioning is not without flaws. On one hand, thick sole designs and an excessive pursuit of softness and elasticity have led to some supercritical foamed sponges having insufficient stability, increasing the risk of ankle sprains for runners in the second half of a marathon or when ankle strength is insufficient. On the other hand, for runners with extremely high body weight, the general foam cushioning may not be able to effectively support their weight, and the current development of midsole materials still has difficulty in breaking through the upper limit of load capacity.
ACF artificial cartilage material:
making up for the deficiency of single shock-absorbing materials
During the continuous development of material cushioning, the emergence of ACF artificial cartilage material has attracted much attention.

Breakthrough in shock absorption performance: It can absorb over 90% of the impact force, far exceeding traditional shock-absorbing materials.

Revolution in durability: After 5 million compression tests, its performance remains unchanged, and its lifespan is three times that of traditional materials.
Environmental adaptability: It maintains stable performance from -40°C to 90°C, solving the problems of hardening at low temperatures and softening at high temperatures.
Optimized support: Through gradient density design, it achieves dynamic support with a soft forefoot and a hard heel, reducing arch fatigue.

The insole not only has excellent shock absorption and support performance but also integrates intelligent temperature-sensing technology, which can automatically adjust hardness according to the temperature changes of the feet, making the insole more conform to the foot shape and enhancing the comfort of wearing. At the same time, under long-term high-intensity exercise, ACF material can still maintain high shock absorption and support performance, with stable and lasting performance.
Currently, ACF artificial cartilage material has been applied in products of brands such as Xiemai, Xunfeng, and NB, bringing consumers a brand-new experience.
Combining the two:
Creating a more perfect running shoe
The combination of good materials and good structural design has become an effective way to address the shortcomings of a single shock absorption technology. In the future running shoe market, the integrated development of material shock absorption and structural shock absorption is expected to become the mainstream trend, which not only enables running shoes to avoid the problem of insufficient durability of material shock absorption to the greatest extent, but also makes up for the disadvantages of mechanical shock absorption running shoes in terms of foot feel and compatibility.

Through continuous optimization of material performance and innovation in structural design, running shoes will be able to better meet the needs of different runners, whether they are professional runners pursuing speed or daily joggers focusing on comfort. The application of new materials such as ACF artificial cartilage material will also inject new vitality into the development of running shoe shock absorption technology and promote the continuous progress of the entire industry.
Links:
- TOREAD
- AOKANG
- tsg
- DJI
- fp
- NB
- Beijing Institute Of Fashion Technology
- FILA
- First people's Hospital of Foshan
- Guangzhou Sport University
- Hunan University
- Jinan University
- Academy of Military Sciences
- Army Special Operations College
- Goldlion
- CAMEL
- Southern Medical University
- PEAK
- SCOYCO
- Shanghai University
- The Hong Kong University of Science and Technology
- Chinese Academy of Sciences
- ZOOMLION
- UTA
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